![]() ![]() ![]() A qualified forklift service provider can help you to measure these angles and determine when it is time to get new forks. However, if the angle is 3 degrees or more off in either direction, the forks must be replaced. As with bending of the fork itself, a slight deviation from a 90-degree angle is acceptable. Similarly, the angle of the blade should ideally be at 90 degrees. This means that for a 36 inch long blade, there should be a bend of no more than. 5 percent the length of the blade requires replacement of the forks. Just as forklift forks gradually change in their relative heights, so they can also begin to bend away from their originally straight positions. A qualified forklift service provider can help you to accurately measure the height differences and recommend replacement when this 3 percent threshold is crossed. This means that for 36 inch long blades, there can be a height difference of no more than 1.08 inches between the blades. When the height difference between the forks exceeds 3 percent of the length of the blade, the forks will need to be replaced. At this point, regular forklift preventive maintenance should catch the change in height of each fork. Over time, however, these forks can become bent or altered so that they are no longer even with each other. The ideal set of forklift forks will be perfectly even, with both forks at the same height. Replace forks when the height difference between the forks is too great. To prevent potentially serious accidents, you need to put new forks on when they become too thin.Ĥ. Legally, you must replace any forks that are worn to 90 percent or less of their original thickness.Ī loss of 10 percent thickness may not seem like very much (and may only be noticeable with the use of calipers and the help of a forklift service provider), but it can reduce the machine’s load bearing capacity by 20 percent. One of the most common types of wear on forklift forks is a thinning of the fork. However, over time, even the toughest steel and the most well constructed machine will begin to wear down. Install new forks when the forks are too thin.įorklifts are made for heavy usage. Most of the time, wear and tear that has become visible to the naked eye will require replacement of the forks.ģ. And, if you have any doubts about whether the wear and tear is excessive or can be repaired, consult a forklift service provider before placing the machine back into service. Similarly, if a forklift operator notices any damage or wear and tear to the forks during use, the forklift should be immediately be removed from service. In particular, examine the fork tips for wear and tear, since this is where the first signs of trouble often appear. For example, if the forks are deformed, if they are deeply scratched or gouged, or if they look as if they have been crushed in any way, they should immediately be replaced. During these inspections, you may notice obvious signs of wear and tear. Part of the forklift maintenance you should perform every day is a visual inspection of the forklift, including the forks. Purchase new forks whenever there are obvious signs of wear and tear. Regardless of their cause, any cracks you can see with the naked eye or identify through a crack detection process should immediately result in the replacement of the forks by a qualified forklift service provider.Ģ. An in-depth inspection of the machine by a forklift service provider may also occasionally identify cracks that are difficult to see with the naked eye.Ĭracks can be the result of normal wear and tear, or they can occur as part of an accident or collision in the warehouse. These problems indicate that the forks are weakened and, therefore, more likely to break. One of the most easily spotted problems with forklift forks is the presence of gouges and cracks along the shank, heel, or blade of the fork. Replace forks in the event of obvious gouges and cracks. To help you better understand when to replace your forklift forks as part of your regular forklift maintenance and repair efforts, here are 5 situations that require new forks.ġ. In fact, legally, you must conduct an in-depth inspection of the forklift forks every year and replace them under specific circumstances. And one of the most important areas of the forklift to keep an eye on is the forks.īecause the forks take the brunt of the load, come into contact with loads first, and do not always show wear and tear when they begin to weaken, it is vital that you inspect them regularly and replace them as soon as any problems arise. Forklifts, like any type of industrial equipment, require regular inspection and maintenance to remain in good working order. ![]()
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